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Insight Report Vol. 6 No.2
What is the difference between ISO 9000:1994 and ISO 9000:2000?
The frustrations that we usually see on
your face when we start to explain that there is a yet another change to a
“Standard” — whether it is the FDA, QSR or the
ISO — is understandable. There never seems to be
an end to this ongoing “Standard Abuse” that the industry is subject to.
Keeping this in mind, let’s look at the
next change that you will have to learn about and deal with – ISO
9001:2000.
We hope that the following information
will make this change a little easier to comprehend and also help clarify
any confusion. As always, when the bureaucrats (in this case the
International Organization of Standardization - ISO) come out with the new
family of ISO 9001 requirements, it may not be clear as to what the
differences are between this new standard and the old one.
We have grouped the differences into
three categories: philosophical, requirements, and structural.
Philosophical differences
- Focus on business processes – the new
standard focuses on identifying the key business processes that exist
within an organization and ensuring that meeting customer requirements
is embedded into those processes. The old standard was procedurally
based – it identified the individual procedures required to meet
customer requirements. The process approach ensures that handoffs
between procedures doesn’t create problems in meeting customer
requirements
- Focus on product and services – the
original standard was meant to cover both products and services but many
companies complained that it was truly focused on product companies. The
new standard has been generalized to include both product and service
companies
- Focus on business results – the new
standard takes a stronger position of ensuring that meeting customer
requirements assists in helping business performance. The process based
approach, increased emphasis on continual improvement as well as the
release of a new standard, ISO 9004:2000, which is focused on Business
Performance Improvement all lend to ISO’s efforts to tie the standards
to business performance
Requirement differences (This is a
partial list, it includes the major changes)
- Responsibility of resources –
management has now more flexibility in identifying what resources are
responsible for different activities
- Management communication- management
is now responsible for communicating the customer requirements
throughout the organization
- Customer requirements – further
emphasis has been put on identifying the customer requirement inputs and
outputs during the design phase of a product or service
- Supplier vs. Subcontractor – the term
subcontractor has been removed and combined under the word supplier
- Work process validation –
organizations must now consider how they validate processes where
resulting output cannot be verified with subsequent measuring or testing
- Corrective Action / Preventive Action
– there is a greater emphasis on management’s responsibility to ensure
that continuous improvement is occurring. Also, there is increased
documentation of corrective actions and preventive actions. In
particular, the new ISO is looking for actions not just status.
- Competence vs. Qualification – the
new ISO suggests that employees need to be competent to do a function,
not just qualified. It requires management to define what competency is
and how it will determine and train individuals to be competent.
- Measurement – the new standard
requires organizations to use analysis to identify improvement areas. It
also states monitoring customer perceptions is required to measure
performance
- Reduction in documentation of
procedures – the only documentation of procedures that is now
specifically required is in control of documents, control of records,
internal audits, control of nonconforming product, corrective action and
preventive actions
Structural differences
- ISO 9001, ISO 9002, and ISO 9003 are
combined – the old ISO requirements were spread over three standards.
The differences were meant primarily to differentiate business models.
The new standard combines all three standards under the new ISO
9001:2000 standard.
- Reorganization of requirements – the
old ISO standards were grouped into a number of procedures. The new
standard is structured in to the following 5 areas:
- Quality Management System – an
organization needs to ensure that it has established what its
processes are, how they interact with each other, what resources are
required to realize the product and how the processes are measured and
improved.
- Management Responsibility – it is
management’s responsibility to set policies, objectives and review the
Quality Management System as well as communicate its effectiveness to
the organization
- Resource Management – the
organization must identify and create a rationale for the amount of
human, physical and support resources required in meeting customer
requirements.
- Product Realization – this section
covers the requirements to creating and delivering a product/service.
The requirements include capturing customer requirements, designing
products/services that meet those requirements, purchasing
materials/services required to realize the product/service, the
activities of manufacturing the product/service and the delivery of
the product/service.
- Measurement Analysis and
Improvement – this section includes the measurement of the products,
customer satisfaction and ensuring continual improvement of the
quality management systems.
Explained this way, we are confident
that you will have found this not too difficult to understand. Therefore,
changing your present system to this new one should less complicated that
you may have initially thought.
If you have any questions on the new
standard and what it will take to convert your present system to this
standard, do not hesitate to contact us.
The next Insight Report – To Be Announced
If you
have any comments on these INSIGHTS we hope that you let us hear them. If you have any of
your own INSIGHTS that you feel would be of value to other companies, we would be pleased
to hear from you and to discuss them with you and if you allow, we would even put them up
on this site for others to learn from.
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